Lincoln Electric RealWeld handleiding
Handleiding
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B-16
OPERATION (TRAINEE MODE)REALWELD
®
TRAINER
TRAINEE MODE
PRODUCT DESCRIPTION
The RealWeld Trainer, is a welding training solution designed to
capture and score proper welding technique while making actual
arc-on and/or practice arc-off welds.
The RealWeld Trainer uses a software-based system to manage the
entire training process. The software operates with two types of
users – the Instructor mode is for instructors to enroll new trainees,
establish teaching curricula, assign curricula to each trainee, sign-off
on a trainee’s progress, calibration of the system and extract data to
analyze trainee progress over time. The Trainee mode is for students
to monitor their improvement over time while learning from defined
curricula as assigned by the instructor. Instructors and trainees are
uniquely identified by their username and must supply a password to
gain access to the system.
A curriculum is an ordered list of Welding Procedure Specifications
(WPSs). As many WPSs can be defined as required and are uniquely
identified by their name. If there are well established curricula and
WPSs in the training environment, the instructor can quickly configure
those in the software. If there are not established curricula and
WPSs, having a RealWeld Trainer will move you in that direction.
The student is assigned a curriculum and the result of every welding
trial with either the arc-on or arc-off is saved for future reference and
is uniquely identified by the trainee, WPS and date/time of that trail.
Once a trainee has mastered a WPS, the instructor signs off on their
skill level and the trainee will then be presented with the next WPS to
learn in that curriculum. Several screens in the system allow either
the trainee or instructor to evaluate progress.
The core of the technology is a robust vision system that allows
the computer to track the motion of the welding torch or welding
electrode holder. A target device is attached to a standard welding
gun, so the motion capture cameras can track the gun as the student
welds. A patent-pending technology filters out the arc light so the
vision system is unaffected by the welding process. The system
can automatically measure important welder motion parameters,
such as travel speed, work angle, travel angle, contact tip to work
distance (CTWD) and alignment with the joint (proximity). These
measurements are made more than ten times per second and
compared with the desired training procedure to automatically
score the students performance. A report is instantly produced
and graphically displayed so the student can learn what was done
properly and where improvements are needed.
The RealWeld Trainer supports the welding of 6 inch coupons of up to
three-eighths inch thickness (optionally supports 18 inch coupons for
an additional feature cost) using SMAW (Stick), GMAW (Mig), FCAW
(Flux Cored) welding processes. The system includes a work table
and jigs that support fillet, lap and groove (butt) welds in the flat,
horizontal and vertical positions. Fillet and lap also support overhead
position.
POWER UP / DOWN
1. Turn on the welder. See the Instruction Manual for the welder
being used.
2. Press the ON/OFF button on the front panel of the CPU. The button
will illuminate to indicate that the power has been turned ON. See
Figure B.67.
3. The computer will display a series of standard windows startup
screens until the main windows desktop is loaded. See Figure
B.68.
4. To power down the unit, quit all programs by tapping the red ‘X’
icon in the upper right corner of each window.
5. Select the ‘Start’ icon and select ‘Shutdown’ to power down the
machine.
Figure B.67 – ON/OFF BUTTON
Figure B.68 – Desktop
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Productinformatie
| Merk | Lincoln Electric |
| Model | RealWeld |
| Categorie | Niet gecategoriseerd |
| Taal | Nederlands |
| Grootte | 13902 MB |






